The Membrane BioReactor is a biological water
filtration plant combining a traditional cleaning
process on activated sludge with a membrane separation
system (generally microfiltration or ultrafiltration),
replacing a normal secondary separator. The system is
extremely useful as it reaches high activated sludge
concentrations in the biological reactor (10-15
kgSS/m3), which can’t be reached in traditional
systems. The use of membranes instead of a separators
avoids possible sludge leakages, extremely frequent in
industrial plants, often leading to many problems
(variable immediate capacities with the consequent
increase of the surface hydraulic load, presence of
light sludge, filament bacteria bulking, etc).
The MBR can by set with a two different
installation configurations:
- with external filtration (MBR side-stream);
-
with submersed filtration (MBR submerged
membrane), where the membranes are immersed in the
same activated sludge vessel, in direct and
constant contact with the waste.
The waste, following pre-treatments, such as solid and
grease removal and thin grilling, is conveyed to the
activated sludge vessel where, as in the traditional
separators, the organic substance is degraded. In the
case of external/sidestream filtration, the waste is
conveyed to the external filtration process while in
the case of the internal/submersed configuration, the
waste is sucked through filtrating membranes. The
permeate (the filtered liquid crossing the membranes)
is then pumped to an external disinfection system, to
a reverse osmosis treatment or directly to the outlet,
according to the specific operating scopes.
During the filtration process, air intermittently
flows inside the lower unit part where the membranes
are located, preventing any sludge build-up and thus
avoiding the membrane fouling. As to keep the membrane
perfectly operating in time, a counter-washing is
forecast (washing under counter-current), leading to
the complete removal of any material accumulation on
their surfaces. The accumulated sludge during the
membrane filtration process is well stabilized thanks
to the sludge aging and the lower organic load
concentrations, depending on the consistently high
active biomass concentrations and it can be directly
pumped to be disposed without any biological
stabilization treatments.